apqp process validation application

APQP Process Validation App

Our APQP Process Validation App is a hybrid tablet application built to replace time-consuming manual checks and scattered notes. Designed for frontline engineers, the APQP Process Validation App captures images, pins issues to parts, auto-calculates validation scores, and shares results in real time so stakeholders can accelerate approvals.
Client
Caterpillar
Platform
Web & Mobile
Industry
Manufacturing
Technology
Kotlin, Angular React Native

80%

Process validation Time Reduced

90%

Remediation Action Rate

70%

Production Bay Readiness

90%

Real-Time Reporting

About

The client is the world’s leading manufacturer of construction and mining equipment, plus related power systems and locomotives, with a very large global footprint. They required a modern APQP Process Validation App to bring consistency and speed to their Advanced Product Quality Planning validation workflows across product lines and geographies.

Business Challenges

The client’s APQP validation workflow was entirely manual.

Key challenges included:

  • Difficulty locating and consolidating notes from concept approval through production for APQP validation.
  • Slow, error-prone calculation of validation scores because data lived in disparate formats and paper notes.
  • Delays in escalating issues to management, slowing decisions to move new products into the production bay.
  • Need for a reliable APQP Process Validation App that could be used on shop-floor tablets to standardize and accelerate validation tasks.

Solution

We recommended and delivered a hybrid application, an APQP Process Validation App optimized for tablets.

Main features implemented (as described in your brief) include:

  • Structured APQP workflows so users navigate process steps, parts, and issue notes with minimal clicks.
  • Top-down part image capture and annotation to precisely pin-point and describe issues.
  • Issue sorting and auto-calculation of APQP validation scores to remove manual arithmetic and reduce human error.
  • Real-time score and issue reporting to management and stakeholders so remediation and approvals happen faster.
    This APQP Process Validation App was purpose-built to integrate with the client’s existing review processes while offering a consistent, mobile-first experience on the shop floor.

Our Approach

1
Discovery & Strategy
Conduct in-depth analysis and identified key inefficiencies.
2
Tech Implementation
Integrated AI-powered tools to steer development activities.
3
Deployment & Support
Launched the solution and provided continuous support.

Our Steps

1
Assess
Assess existing APQP documents, approval gates, and the manual validation steps. The APQP Process Validation App intake maps the client’s concept-to-production checkpoints and identifies where image capture, notes, and scoring should be enforced.
2
Capture
Capture part/process evidence on tablets, use the APQP Process Validation App to take top-down photos, attach annotated notes, and tag issues to specific parts and process steps for traceability.
3
Validate & Share
Auto-calculate the APQP validation score inside the APQP Process Validation App, sort and prioritize issues, and push real-time reports to management and stakeholders so fixes and approvals happen earlier.

Outcome

Using the APQP Process Validation App the client moved from a fragmented, manual process to a streamlined digital workflow. The app enabled faster identification of quality issues, consistent validation scoring, and immediate visibility for decision-makers, helping accelerate product development cycles and reduce approval friction.

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